Last year, a mid-sized beverage company in Ohio faced a challenge that many businesses know too well.Their team spent hours each day hand-packing bottles into cases. The work was slow and repetitive. By the end of each shift production fell behind schedule and shipping deadlines slipped.
Have you ever watched your team spend hours doing the same small task over and over? Packing bottles by hand feels like stacking blocks—it takes forever, and one wrong move ruins the pile. What if your team could finish the same job in half the time, or even faster?
Hand-packing drains money every single day. Not just in paychecks, but in lost time, late deliveries, and tired workers. If your team didn’t spend all day bending, lifting, and stuffing boxes, what could they do instead? Could they make better products? Could they reach more customers?
The Ohio company decided to switch to Genesis Packaging’s automated beverage equipment. Instead of ten workers bending and lifting for hours, one person pressed a button, and the machines packed cases quickly and correctly. Example: what once took an entire shift now finished before lunch. The company cut waste, saved money, and gave workers more energy for tasks that actually mattered.
Why Automation Matters for Growing Beverage Brands
Hand-packing slows you down. Imagine trying to build a tower higher and higher with only your hands. Eventually, you get tired and the tower collapses. That’s what happens when companies rely only on hand-packing: more errors, slower work, wasted energy
Automation changes the story. Machines don’t get tired. They run fast, stay accurate, and adjust when demand goes up. Think of it like moving from a bike to a car—you reach the finish line faster with less effort. Genesis Packaging designs systems that handle bottles and cans with precision, so you stay confident about your product
Did you know? A 2021 study showed automation cut packaging errors by almost 30%. Companies save thousands of dollars each year.
With Genesis, machines handle the heavy lifting instead of your team. Now, think of a busy week. And during that time, workers don’t struggle to keep up—cases fly off the line faster and with fewer mistakes.
Research also shows smart packaging boosts sustainability. For example, Akhras et al. (2023) turned recycled beverage caps into toys like frisbees—proof that careful sorting and processing improve both quality and the environment.
Hiring gets harder every year. Wages keep climbing. Have you ever struggled to find enough workers willing to do tough, repetitive jobs? With automation, you need fewer workers to reach the same results. Machines take over the boring, heavy, and tiring jobs, so your team can focus on growth.
Example: instead of three people lifting cartons all day, machines move them while your team checks quality or develops new ideas.
Hand-packing often creates waste—crooked labels, spilled drinks, and tossed materials. Automation keeps things neat and precise. Imagine every label in the same spot, every single time.
A McKinsey study shows that automation can cut material waste by up to 30%. That’s less trash and more savings.
The Ohio company transformed its production once it automated. Instead of ten tired workers, a smooth system ran the line: machines labeled, sealed, and moved cartons while people tackled bigger goals. Production doubled, errors dropped, and employees felt less worn out.
Hand-packing might work for now, but it won’t carry you far. If you want to grow, you need a system that grows with you. Genesis Packaging helps brands move faster, reduce stress, and keep up with demand.
You can move past hand-packing by exploring our products now.
So, are you ready to stop wasting time on hand-packing and start building the future of your beverage brand? Contact Genesis Pack now
1. What is automated beverage packaging?
Machines that fill, seal, label, and pack beverages without manual labor.
2. Can automated systems handle different bottle or can sizes?
Genesis designs and delivers machines made just for your unique item.
3. Can I reduce labour costs with automation?
Yes. Machines reduce the need for manual labour and increase reliability.
4. Is automated packaging suitable for small beverage companies?
Yes, with Genesis, you don’t need a huge budget to automate – you just need a trusted team.
5. How do I know which automated system is right for my beverage line?
Please consult with us for a solution tailored to your needs.
6. How fast can automated packaging systems work?
Genesis machines handle high volumes efficiently, and production remains on track, even during increased demand.
7. Will I get a fast return on my investment?
Most Genesis clients see Return on investment within 12 months.
8. Does Genesis provide training and support?
Yes, free expert support by phone or remote is always provided.
9. How flexible are the machines for new products?
Genesis systems can be quickly modified to accommodate new bottle shapes, sizes, or packaging formats.
10. Can automation help meet regulatory standards?
Yes. Automated processes ensure accurate labeling, filling, and sealing, keeping your products compliant.
